Projects

3D Printing & CAD Design

An ongoing collection of my CAD designs, 3D printed projects, material experiments, and functional prototypes as I get deeper into designing and making physical things.

Bambu Lab A1 Mini printing a batch of bright yellow flexible TPU wrist straps

Printing a Batch of TPU Wrist Straps

A batch of TPU wrist straps printing on my Bambu Lab A1 Mini.

Primary CAD software
Autodesk Fusion
Current printer
Bambu Lab A1 Mini
Printing process
FDM
Current materials
PLA, PLA+, PETG, TPU
Current build volume
180 × 180 × 180 mm
Design focus
Functional and product-focused parts
Current workflow
CAD → print → test → revise
Prototype types
Products, organizers, enclosures, fixtures
Flexible material work
TPU
Current status
Active Development

3D Printing & CAD Design

I originally got into 3D printing because I wanted to be able to make parts for my other projects instead of always having to find something that already existed.

Pretty quickly, learning how to actually design those parts became a project of its own.

I’m using Autodesk Fusion and a Bambu Lab A1 Mini to learn the full process of taking something from an idea to a physical object: designing it, figuring out how it can actually be printed, making a first version, finding what doesn’t work, changing the model, and trying again.

The work has already spread into a few very different areas. I’ve been designing flexible TPU bracelets and wrist straps, workshop organization, filament storage, display hardware, mechanical test pieces, and parts for some of my other engineering projects.

What interests me most isn’t really downloading models and printing them. It’s getting better at designing my own.

That means learning CAD, parametric modeling, tolerances, material behavior, print orientation, supports, assembly, and how to design around the limitations of the machine making the part.

This project is where I’m documenting that process as I get better at it.

3D PrintingAutodesk FusionBambu Lab A1 MiniBambu StudioCADFDM 3D PrintingPETGPLAPLA+Product DesignPrototypingTPU

Overview

Foundation Article · Primary

Why I Got Into 3D Printing & CAD

Why I started 3D printing, why learning CAD quickly became a project of its own, and what I’m trying to learn by designing and making my own parts.

The first complete CAD version of a modular drawer system for my printing and electronics workspace.
Technical description

V1 CAD concept combining a printable outer frame, removable drawer, and geometry intended for modular stacking.

Engineering record timeline